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Kocsis Rolls

Kocsis offers roll repair, manufacturing, and assembly services for mills across North America. Our proprietary overlays and welding processes extend roll life and reduce operating costs for our customers.

Our partnership with Caster Maintenance allows us to offer turnkey mill maintenance programs. Services include caster segment repair, roll repair, bearing and bearing housing reclaim, and rotary joint reclaim.

Roll Applications

Four large, shiny, metal screw shafts are stacked on wooden pallets in an industrial warehouse. A black strap secures the shafts. The background shows workshop equipment and shelves.

Caster Rolls

Four large metal rollers with green end caps are stacked horizontally on wooden supports in an industrial setting.

Table Rolls

A green industrial machine with a cylindrical component is stationed in a factory setting; other machinery and equipment are visible in the background.

Pinch Rolls

Close-up of a large, shiny metal industrial roller or cylinder resting on a wooden pallet, with similar metal cylinders in the background inside a workshop or factory setting.

Wrapper Rolls

Two large, shiny metal cylindrical components with flanges are lying parallel on a wooden pallet inside an industrial workshop.

Deflector Rolls

Two large, shiny metal cylindrical pipes rest on a wooden pallet in an industrial setting. One pipe has a yellow strap on top. The image is framed by a circular border with a thin yellow ring.

Coil Car Rolls

A large metal cylinder with a pink, marbled coating rests on a wooden pallet; numbers and markings are visible on the end and side.

Flaking Rolls

Large, shiny metal roller drum resting on a workshop floor, surrounded by industrial equipment and machinery in the background.

Compacting Rolls

Roll Services

  • Proprietary overlay wires
  • Precisely engineered welding processes
  • CNC finish machining
  • Disassembly and assembly services
  • Roll parts manufacturing and repair
  • In-house welding engineering and analysis capabilities
  • Inspection capabilities including dye penetrant testing, mag particle testing, hardness checks, chemical analysis, ultrasonic examinations, and dimensional verification
  • Inventory management and stocking programs
  • Roll tracking software
  • Nationwide trucking
Large rolls of shiny metal sheets are stacked on wooden pallets outdoors, ready for transport or storage. The metal surfaces reflect light, and the rolls are secured with black straps.

Why We Do It Better

Close-up of a metalworking lathe with a cylindrical workpiece mounted in a chuck and a cutting tool positioned nearby, ready for machining. The machine parts are clean and well-lit.
Industry-Leading Roll Quality = More Tonnage Produced
Kocsis’ proprietary repair process leads to improved roll performance. This allows for more tons of steel produced between equipment changes.
A shiny, metallic red cylindrical machine part rests on a pink metal surface in an industrial workshop setting.
Large-Scale Manufacturing = More Roll Throughput
Kocsis ships over 2,000 rolls annually. Our extensive manufacturing capacity allows us to flex roll production to meet customer needs.
Close-up of a metal cylinder with a glowing red edge, indicating extreme heat from an industrial process like welding or forging.
Kocsis + Caster Maintenance = Turnkey Maintenance Programs

Kocsis’ standard and custom welding are built for any part of a mill. We repair rolls from the caster to the coiler. Wire formulas include stainless steel, tool steel, and custom alloyed wires.

Let’s Build Something Great